Hydraulic Motor Stator Copper Extractor Push Rod Cutter Puller Lift Platform 50-500mm

Powered by a 5.5KW motor and built on a reinforced welded steel frame, this machine delivers the force and durability needed for continuous commercial operation. The custom-configured AC 220V / 60Hz single-phase power supply ensures compatibility with North American electrical standards. The dual independent hydraulic systems allow the cutting station and pulling station to operate simultaneously, maximizing productivity. With a processing capacity for stator diameters ranging from 50mm to 500mm, this extractor adapts to various motor sizes commonly found in automotive, industrial, and appliance applications. The included lift platform with height adjustment makes loading and positioning heavy stators effortless, reducing operator fatigue and improving safety.

Four-Function Integrated Design

This machine integrates four essential copper recovery functions into a single, cohesive unit: a hydraulic push rod extractor for small stators from 50mm to 150mm diameter, a precision cutting blade for slicing through copper windings, a powerful hydraulic puller for large stators from 150mm to 500mm diameter, and a height-adjustable lift platform for effortless loading. The dual independent hydraulic systems allow the cutting and pulling stations to operate simultaneously without interference, effectively doubling productivity compared to single-function machines. Each function is controlled through its own dedicated foot pedal for safe, hands-free operation.

Hydraulic Lift Platform for Easy Loading
The integrated lift platform features a sturdy steel frame with a roller-equipped base that allows heavy motor stators to be rolled into position with minimal effort. A manual hand-operated hydraulic pump raises and lowers the platform to the exact working height needed for each stator size, eliminating the need for external lifting equipment and reducing operator physical strain. The platform supports stators up to 500mm diameter and can be adjusted to align perfectly with both the cutting station and the pulling station, ensuring smooth workflow transitions and improved workplace ergonomics.

Independent Dual Foot-Pedal Control
The machine features a dual foot-pedal control system with color-coded pedals: red pedals control the cutting functions and black pedals control the pulling functions. Each pedal assembly is connected to an independent electromagnetic valve that directs hydraulic pressure to the corresponding cylinder. This hands-free control system allows operators to position and support workpieces with both hands while activating hydraulic functions with their feet, enhancing both safety and operational precision. The independent control design means cutting and pulling operations can be performed simultaneously by two operators or sequentially by one operator without switching between control modes.

Heavy-Duty Hydraulic Cylinders and Valves
The machine is equipped with large-bore hydraulic cylinders featuring chrome-plated piston rods for smooth, corrosion-resistant operation under continuous industrial use. Each cylinder is paired with a high-flow directional control valve that provides precise speed and pressure regulation. The hydraulic manifold system is professionally plumbed with steel-reinforced high-pressure hoses rated for demanding working pressures, ensuring leak-free performance and long service life. A visible pressure gauge on the hydraulic block allows operators to monitor system pressure in real time and detect any anomalies before they cause damage.

Robust Welded Steel Frame Construction
The entire machine is built on a heavy-gauge welded steel frame that provides exceptional rigidity and vibration resistance during high-force cutting and pulling operations. All structural joints are fully welded and stress-relieved to prevent fatigue cracking under cyclic loading. The frame is finished with a durable powder coating that resists oil, moisture, and impact damage in harsh workshop environments. Large-diameter base plates at each corner provide stable floor contact and include provisions for anchoring to concrete floors if permanent installation is required.

5.5KW High-Performance Motor
At the heart of the hydraulic system is a powerful 5.5KW electric motor that drives a high-capacity hydraulic pump, delivering consistent pressure and flow for all four machine functions. The motor is mounted on a vibration-dampening base and protected by a steel guard housing to ensure safe, reliable operation in busy workshop environments. The motor and pump assembly is connected to the hydraulic reservoir via a suction line with a built-in filter to prevent contamination from entering the system, extending the life of both the pump and the hydraulic valves.

Heavy-Duty Hydraulic Push Rod — Powerful, Clean Copper Wire Extraction
The machine's core working component is a solid, heavy-duty steel push rod driven by a high-pressure hydraulic cylinder. It delivers powerful, steady thrust to push the copper windings straight out of the stator core in one smooth stroke — no hammering, no prying, and no damage to the valuable copper wire. The rod is machined for wear resistance and runs in a precisely aligned guide, ensuring stable, centered force with every cycle and consistent results across different stator sizes. Compared with manual dismantling, this hydraulic pushing action dramatically speeds up copper recovery while reducing labor intensity and operator fatigue.

Professional Hydraulic Pump and Motor Assembly
The hydraulic power unit features a high-quality vane pump coupled directly to the 5.5KW motor through a flexible coupling that absorbs minor misalignment and vibration. The pump draws oil from a generously sized reservoir that holds 40 to 50 liters of hydraulic fluid, providing ample thermal mass for extended continuous operation without overheating. The entire pump and motor assembly is mounted on a sub-frame within the machine base, protected from dust and debris while remaining easily accessible for maintenance. All hydraulic connections use industrial-grade fittings and steel-braided hoses for maximum reliability and safety.

Hydraulic Pulling Claw — Firm Grip, One-Pull Copper Removal
The pulling claw is built from thick, hardened steel plates and powered by hydraulic clamping force, gripping the copper windings tightly without slipping or deforming the wire. Once locked on, the claw pulls the entire copper winding out of the stator in a single controlled motion — keeping the copper intact and maximizing its resale value. The rugged jaw structure withstands repeated heavy-load cycles, while the hydraulic drive ensures smooth, consistent pulling power with minimal operator effort. Working together with the push rod, this claw turns a labor-intensive dismantling job into a fast, one-person operation.

[4-in-1 Integrated System]: Push rod extractor, cutter, hydraulic puller, and lift platform in one machine for complete copper recovery workflow.
[Wide Processing Range]: Handles stator diameters from 50mm to 500mm with processing capacity over 200 units per hour.
[Dual Hydraulic System]: Independent hydraulic circuits for cutting and pulling stations allow simultaneous operation.
[Hydraulic Lift Platform]: Height-adjustable platform with rollers for effortless loading of heavy stators.
[5.5KW Motor]: Powerful motor drives high-capacity hydraulic pump for consistent performance under heavy loads.
[Foot-Pedal Control]: Dual independent pedal sets provide safe, hands-free operation of all functions.
[Heavy-Duty Frame]: Welded steel construction with powder coating for durability in demanding workshop environments.
[AC 220V/60Hz]: Custom-configured single-phase power supply compatible with North American electrical standards.

1. Fill Hydraulic Oil:
Open the oil filler cap on the hydraulic tank and add 40 to 50 liters of No. 46 anti-wear hydraulic oil. Check the oil level sight gauge to confirm the oil is between the minimum and maximum marks.

2. Connect Power:
Ensure the power supply matches AC 220V / 60Hz single-phase. Connect the power line and verify the motor rotation direction is correct. If the motor runs in reverse, swap the power leads.

3. Test All Functions:
Before processing stators, test each hydraulic function individually using the corresponding foot pedal. Verify the cutting blade moves smoothly through its full 10cm stroke, the push rod extends and retracts properly, the puller jaw opens and closes, and the lift platform raises and lowers correctly.

4. Load the Stator:
Roll the motor stator onto the lift platform. Use the hand pump to raise the platform to the appropriate working height. For small stators (50-150mm), position at the push rod station. For large stators (150-500mm), position at the puller station.

5. Cut Copper Windings:
Position the stator under the cutting blade. Step on the red foot pedal to activate the cutter and slice through the copper windings. Release the pedal to retract the blade. Repeat as needed for complete cutting.

6. Extract Copper:
For small stators: Position the cut stator at the push rod station. Step on the foot pedal to drive the push rod through the stator core, pushing the copper windings out in one motion.
For large stators: Position the stator at the puller station. Adjust the puller jaws to grip the copper windings. Step on the foot pedal to extract the copper coils with hydraulic force.

7. Collect and Sort:
The extracted copper and scrap materials will fall through the integrated discharge chute into your collection container. Sort the copper for recycling and dispose of scrap properly.

8. Release Pressure:
After each operation, release hydraulic pressure using the pressure relief valve before adjusting or repositioning workpieces.

WARNING: Read all safety instructions before use. Hydraulic pressure and moving parts can cause severe injury.

1. Read Before Operating: Read and understand this entire manual before using the machine. Failure to follow safety procedures can result in serious personal injury, equipment damage, or property loss.
2. Wear Protective Equipment: Always wear approved safety goggles, steel-toe work boots, thick work gloves (oil-resistant and cut-resistant), and a face shield when operating this machine or working nearby.
3. Never Exceed Load Limits: Do not process stators exceeding 500mm diameter. Overloading can damage the hydraulic system and create hazardous conditions.
4. Secure All Workpieces: Always ensure stators are firmly positioned on the lift platform or work table before applying hydraulic force. Unsecured items can fly out under pressure.
5. Apply Pressure Smoothly: Operate foot pedals smoothly and steadily. Never stomp or apply sudden impact pressure to the pedals.
6. Stay Clear of High-Pressure Hoses: High-pressure hydraulic hoses carry extreme pressure. Never step on, kink, or allow sharp objects to contact hoses. Regularly inspect hoses for wear, bulging, cracking, or leaks. Replace immediately if damaged.
7. Release Pressure Before Servicing: Always release hydraulic pressure completely through the pressure relief valve before performing any maintenance, adjustment, or tool change.
8. Keep System Clean: Prevent dust, metal chips, and contaminants from entering the hydraulic system through the reservoir, cylinders, or fittings. Use only clean, manufacturer-recommended hydraulic oil.
9. Lift Platform Safety: Never stand under the lift platform when it is raised. Always lower the platform completely before leaving the machine unattended.
10. Electrical Safety: Ensure the machine is properly grounded. Do not operate with wet hands or in standing water. Keep electrical components dry at all times.
11. Qualified Personnel Only: Installation, wiring, and maintenance must be performed by qualified personnel only. Do not disassemble or modify hydraulic pumps or cylinders. Contact the manufacturer for service.
12. Keep Away from Children: This is industrial equipment. Keep all unauthorized and untrained individuals, including children, away from the machine at all times.

Hydraulic Copper Extractor Main Unit *1

Foot Pedal Control Set *2

Electrical Control Box *1

User Manual *1

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Handling Time: Shipping is usually made in 1-3 business days after payments cleared. Orders are processed from Monday-Friday; Not on the weekends & public holidays.
Warranty: 6 months' warranty for the machines, not for the consumables.
We stand behind our products all the item, so even if your warranty period has expired, you can still seek for service or technical support from us with low cost.